Master the 5 Focusing Steps of Theory of Constraints
โญ Score: 0
๐ Level: 1
๐ฅ Streak: 0
1 Identify
2 Exploit
3 Subordinate
4 Elevate
5 Repeat
Scenario 1: Electronics Assembly Line Crisis
TechCorp's smartphone line is falling behind. Customer complaints are mounting. Use the 5 focusing steps to save the company!
๐ญ Production Line
๐ฅ Drum
Not set
Sets the pace
๐ก๏ธ Buffer
Not set
Protects constraint
๐ Rope
Not set
Controls input
Step 1: IDENTIFY โ Which station is the bottleneck?
60
Throughput/hr
180
Total WIP
3.0
Lead Time (hrs)
0%
ROI
๐ผ Interview Tip"The 5 Focusing Steps: Identify the constraint โ Exploit it (maximize without spending) โ Subordinate everything else โ Elevate (invest to increase capacity) โ Repeat. Every minute lost at the bottleneck is lost forever for the entire system."