๐Ÿญ Bottleneck Manager: TOC Challenge

Master the 5 Focusing Steps of Theory of Constraints

โญ Score: 0
๐Ÿ“Š Level: 1
๐Ÿ”ฅ Streak: 0
1 Identify
2 Exploit
3 Subordinate
4 Elevate
5 Repeat

Scenario 1: Electronics Assembly Line Crisis

TechCorp's smartphone line is falling behind. Customer complaints are mounting. Use the 5 focusing steps to save the company!

๐Ÿญ Production Line

๐Ÿฅ Drum

Not set
Sets the pace

๐Ÿ›ก๏ธ Buffer

Not set
Protects constraint

๐Ÿ”— Rope

Not set
Controls input
Step 1: IDENTIFY โ€” Which station is the bottleneck?
60
Throughput/hr
180
Total WIP
3.0
Lead Time (hrs)
0%
ROI
๐Ÿ’ผ Interview Tip"The 5 Focusing Steps: Identify the constraint โ†’ Exploit it (maximize without spending) โ†’ Subordinate everything else โ†’ Elevate (invest to increase capacity) โ†’ Repeat. Every minute lost at the bottleneck is lost forever for the entire system."