Workcenter Scheduling (Ch. 22)
01
Ch. 22SequencingDue Dates
Pick FCFS, SPT, EDD, STR, or CR — see how each rule changes flow time and lateness in real time. Then go Manual and try to beat the algorithm.
You'll learn: which rule minimizes flow time, which minimizes lateness, and the trade-offs between them.
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02
Ch. 22Flow ShopMakespan
Drag jobs into a 2-machine flow sequence. Apply Johnson's Rule to see the optimal order, then try to beat it manually. Spoiler: you can't.
You'll learn: Johnson's Rule algorithm, why M2 idles, and how to minimize makespan.
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03
Ch. 22SMEDBatches
See how setup time and batch size shape effective production rate, WIP, and lead time. Use SMED thinking to shrink setups and unlock small-batch flow.
You'll learn: the batch size formula, SMED logic, and why smaller batches often win.
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Theory of Constraints (Ch. 22S)
04
Ch. 22STOCBuffers
Set the bottleneck drumbeat, size the buffer, and pace release with the rope. Watch WIP, throughput, and missed demand respond in real time.
You'll learn: the bottleneck sets the pace, buffers protect the constraint, and over-release floods the system.
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05
Ch. 22STOCROI
Improve a station's capacity and check the Mirage Index — did throughput actually move? Learn to find the real bottleneck before spending money.
You'll learn: system throughput = min capacity, and why improving non-bottlenecks is a costly mirage.
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06
Ch. 22SWIPLittle's Law
Set the input valve against a fixed output drain. If input > output, the WIP "bathtub" and lead time rise fast — great intuition for release control.
You'll learn: WIP ↔ Lead via Little's Law, and why over-release always backfires.
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